Breakthrough solution is part of Stratasys’ complete offering across the production cycle, bringing manufactures the unique advantages of additive manufacturing for both scale and low-volume production

Stratasys has announced the availability of the Origin Two DLP printer in tandem with its own post-processing system, the Origin Cure. This solution addresses the growing demand among manufacturers for injection-molding quality for short production runs. The goal is a level of accuracy, repeatability, and surface finish previously unattainable with additive manufacturing.

The new Origin Two DLP printer

Origin Two 3D printer image courtesy of Stratasys.

Traditional high-volume manufacturing is under pressure due to a myriad of challenges, such as supply chain disruptions, material shortages, and changing consumer preferences. There is a growing demand for low-volume production solutions to offset the costs of mass production. Additive manufacturing with the new Origin Two is designed to eliminate the high setup and tooling costs typical for low to medium volume production, while meeting customers’ most stringent precision requirements.

The combination of the Origin Two with Origin Cure aims to address pain points by enabling manufacturers to:

• Ensure that end parts meet required properties by maintaining stringent quality controls

• Bring production in-house, thereby reducing reliance on third parties

• Improve inventory management and lower warehousing costs with on-demand delivery of spare parts

Related:Stratasys and Desktop Metal Merge to Fill Production Gaps

Consolidating part manufacturing into a single process with better consistency

With 3D printing coming of age, high-precision parts are becoming the expectation. “Additive manufacturing has grown to be a critical component of production at any scale on the manufacturing floor,” said Rani Hagag, chief healthcare and consumer business officer at Stratasys. “With the new Origin solution, manufacturers in need of low volume, high precision parts now have an alternative to mass production that can meet their most stringent requirements, something which was not possible with additive before.”

The new solution is designed to achieve consistently higher accuracy of +/- 50 µm, critical for industries such as connectors, aerospace and automotive. For applications such as seals and gaskets, housings and window parts, it provides additional essential features including:

• Achieving repeatability of more than 93% within +/- 50 µm across Origin Two printers, and surface finish smoothness of up to RA 3 µm, while maintaining high-print speeds up to 20 mm/hour.

• The heated chamber of the Origin Two enables reliable printing of materials with a Heat Deflection Temperature (HDT) of up to 300°C, making it suitable for a wide range of high-performance applications.

• Running on a 385-nanometer wavelength, the Origin Two system supports a broad range of high-performance materials, from high-temperature resins to high-viscosity formulations.

Related:Stratasys and AM Craft Collaborate on 3DP Parts for Aviation

The analyst community believes additive manufacturing is proving itself to be a practical production method. "Additive manufacturing is becoming increasingly valuable for low production volumes in the manufacturing sector,” said Ryan Martin, senior research director at ABI Research. “Manufacturers are using 3D printing for low-volume and custom parts, which helps reduce lead times and waste. This allows for greater flexibility and cost efficiency, supporting both prototyping and on-demand production. As a result, additive manufacturing is proving to be a practical solution for companies looking to adapt quickly to market needs and reduce inventory costs."