AI Can Simplify Complex Product Configurations for Manufacturers

Nov 20, 2024

AI Can Simplify Complex Product Configurations for Manufacturers

For manufacturers, producing high-quality goods is only part of the equation in today’s competitive market. Customers demand more than just the product—they want an easy, intuitive way to select and specify that product for their unique needs. Yet, despite this demand, configuration systems are not always seen as a critical part of the product offering.

A powerful configuration system has the potential to become an essential extension of a manufacturer’s value proposition. Not only does it simplify the buying process for customers, but it ensures that products are selected, specified, and configured with greater accuracy. As manufacturers strive to differentiate themselves, delivering a seamless configuration experience could very well become a hallmark of product success.

Why configuration tools should be integral to the product offering

Many manufacturers still treat configuration solutions as an afterthought, or a backend tool used internally. However, this mindset is beginning to shift, and it should. When deployed effectively, configuration systems can play a far more significant role in the customer journey—particularly when dealing with complex products and systems.

By bringing configuration tools to the forefront, manufacturers can:

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  1. Simplify Complex Product Selection: Customers are increasingly overwhelmed by the complexity of modern products and systems. A robust configuration tool can guide them through the decision-making process, ensuring that the products they choose meet their specific application needs without requiring deep technical expertise. This ease of use would make manufacturers stand out in a crowded market.

  2. Enhance Product Offerings: Configuration tools should be viewed as a natural extension of the product itself. By providing customers with an intuitive, accurate way to configure products, manufacturers can add value to their offering and foster greater customer confidence. In a way, the configuration experience becomes part of the product’s overall quality.

  3. Improve Operational Efficiency: With detailed, accurate rules, a configurator can automate much of the product selection and specification process. This reduces the need for technical support, eliminates errors, and minimizes back-and-forth communication—ultimately saving time and resources for both the manufacturer and the customer.

Safeguarding expertise as an organizational asset

A major challenge manufacturers face today is the looming retirement of key experts and the loss of institutional knowledge. Traditionally, this expertise would leave with the person, making it difficult to maintain the same level of product knowledge in future interactions.

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An advanced configuration system can serve as a repository for this expertise, capturing the critical knowledge of seasoned employees and ensuring it remains accessible to the organization long after these experts retire. This means that both staff and customers will have access to the same level of knowledge that was once only available through years of training and experience.

As the workforce evolves, embedding this knowledge into an intelligent system will be key to maintaining consistency and quality in the customer experience.

Compliance and certification: an overlooked opportunity for configuration solutions

In addition to product complexity, many manufacturers must also navigate a labyrinth of compliance requirements, from national certifications to local codes. Ensuring that their products meet these standards can be a daunting task for both the manufacturer and the customer.

Configuration tools are in a unique position to simplify compliance by automating much of this process. By embedding knowledge of certification requirements, regulations, and codes into the configurator, manufacturers can ensure that the solutions customers configure are compliant from the start. This not only saves time but also reduces the risk of costly mistakes, ensuring that compliance becomes an integrated feature of the configuration process, rather than an afterthought.

Configuration as a core component of the product ecosystem

While many manufacturers are just beginning to recognize the importance of configuration tools, the future is clear: these systems will soon be integral to the entire product lifecycle. A powerful configuration solution does more than support the backend—it will become a core component of a company’s offering, adding value at every stage of the customer journey.

Manufacturers that adopt advanced configuration systems today will be better positioned to compete in the evolving market. By combining human expertise, knowledge retention, and compliance automation, these tools will help manufacturers deliver products that are not only high-quality but also easy to specify, configure, and trust.